Friday, November 30, 2018

Why Deck Stains Fail


How does your commercial wood exterior look? Is it grayed out, weathered, and blotchy? Are you getting frustrated that your outside deck was just stained and the stain is slowly deteriorating? The issue that you are seeing has to do with inexpensive stain finish that is being applied and used. Components in these finishes make a HUGE difference on whether the deck stain will last.

Exterior wood moves way too much. Wood moves due to the change of moisture, specifically in states such as California where there are long dry seasons. The humid weather in the California winter causes the wood to pick up moisture. This moisture allows the cells to expand, creating swelling in the wood. This movement can create a quarter inch of water on a 6-inch wood piece, ending with 20% moisture content. Most stains cannot withstand this and end up failing.

If you purchased a low-cost wood finish to be applied to your exterior deck and the stain is already weathering, it is because the stain uses dyes. Dyes fade and dry out leading the powder residue to wash off in the weather. Dyes are not color stable and lead to wood decay.

Most exterior wood stains are based on a few products. The two common products are water-based stains and oil-based finishes.

Water-based finishes have no protection to exterior wood deck fibers. The finish adds a beautiful color but does not provide any protection because the stain does not harden on the wood. This creates a beautiful finish but it doesn’t last longer than a year.

Vegetable oil and Linseed Oil have similar effects on exterior wood, too. The oil is not able to harden causing it to be evaporated. These oils dry at room temperature, which ends up taking months. These oils are known to create mildew and fungus problems on the wood, do not have any waterproofing qualities and crack after hardening. They are inexpensive stains that will cost more in the end.

What you are looking for is Tung Seed Oil. Tung Seed Oil is a high-end, marine grade, finish that hardens deep inside the wood. It dries and becomes flexible on the wood and does not evaporate over time. It is water, acid, and mildew resistant. It is polymerized to make the oil dry more quickly. Without polymerizing the oil, it will take up to 3 months for the wood to dry.

ExoShield is the best hardwood finish out right now. Our secret formula combines Tung Seed Oil and polymerizes the wood decking, creating outstanding UV protection, color stability, and a lasting finish.

If you use a higher quality finish, you spend less money on maintenance and the exterior looks much better. Everyone wants the natural wood look, but a few months after refinishing, your wood starts to look nasty if using a cheap stain. Within two years of using inexpensive finish, you will have to go back and redo the entire process.

Our product is guaranteed to look good for at least two years, and instead of getting the whole deck sanded and pressure washed for another finish, you simply have to recoat it with our ExoShield stain. Give us a call today, at 503-419-6407, or visit our website to learn more!






Saturday, April 7, 2018

Preparing Your Deck for Spring

As patio weather fast approaches, you may be tempted to pull out the patio furniture and enjoy your time in the sun. However, if you spent your hard-earned cash on a beautiful Ipe, Batu or Cumaru deck, you're going to want to remove stains, dirt, and grime to reap the full benefits of this beautiful wood.

1) Power wash properly.
If power washing, use a fan tip at a suitable distance from the deck, and wash along the grain of the board so as not to damage the wood.

2) Clean the gaps in between the deck boards.
Any organic matter left to decay may cause discolouration, premature rot, warping or twisting. This is especially true for softer woods like pine.

3) Apply the right re-finishing to your deck.
To get a deep and rich colour in your deck, apply a finishing. We suggest using ExoShield Exterior Wood Tung Oil Finish.

 
ExoShield offers superior protection for exterior wood applications such as decking, siding and furniture. Our secret formula protects your project while allowing the natural beauty of the wood to remain the focus. Using a proprietary blend of Tung Oil, Fungicide, and Trans-oxide pigments, the exclusive ExoShield formula provides long-lasting penetrative protection for exterior wood applications while using only the finest components. The Tung Oil used in ExoShield Deck Finish contributes to provide a naturally water-resistant, acid-resistant, and easy to use deck finish. It also greatly reduces the chances of boards either cracking or warping when correctly applied.










Fungicide is an essential component to maintaining the timeless beauty of your exterior wood project. ExoShield Wood Stain not only offers protection from harmful UV rays and water damage, but it also includes a fungicide in the formula that will keep your decking, siding or outdoor furniture in top shape, and fungi free. This is just another reason why ExoShield is the answer for all exterior wood applications. We use trans-oxide pigments and UV blockers in ExoShield to protect your deck from harmful UV rays, adding to the longevity of the structure and color. The pigments used in ExoShield Deck Finish will bring out and protect the natural colors of the wood it’s used on, providing a long-lasting vivid result. ExoShield will lengthen the lifespan of the wood's color, delaying the graying process. When applied every one to two years, your deck will maintain a nearly brand-new appearance, with very little maintenance. For high density hardwoods such as Ipe, Cumaru & Batu, you should expect to get 600 to 800 SF of coverage per gallon

4) Properly apply the deck finishing. 
Applying our ExoShield oil-based wood stain has been made easy for any user. Whether it be a homeowner or a contractor, anyone can correctly apply ExoShield.














Preparation. In order to correctly apply ExoShield wood finish, the first step is obtaining a very clean and smooth surface. Be sure to scrub the wood thoroughly removing all grime, dust, and any mildew that may exist. Standard consumer grade exterior wood cleaners are available from both Messmer's and Deckwise. They are a combination of Sodium Percarbonate / Sodium Carbonate Peroxyhydrate and Soda Ash / Sodium Carbonate - when mixed with water, the cleaning solution can be applied to the wood's surface with a garden chemical sprayer. After soaking in for 5-10 minutes, the material should be thoroughly scrubbed with a stiff-bristle broom or brush and then rinsed thoroughly. It may take a two to three applications in order to remove several years worth of dirt and mildew, and fully restore the original color of the natural wood.
Many species of high density hardwood contain a high degree of tannins and tannic acid. These hardwoods include Ipe, Cumaru and Batu, as well as many others. As the final step before treatment with ExoShield, we recommend that a wood brightener is applied. Standard consumer grade wood brighteners are also available from both Messmer's and Deckwise. The brightener comes in powdered form again and consists of Oxalic Acid / Oxalic Acid Dihydrate. After applying the cleaner and or brightener, be sure to let the wood dry out completely which will usually take 2-3 days.
Even when finishing fresh wood, a completely dry surface is required. Do not finish your wood project with ExoShield unless you have had a minimum of 2-3 days of dry weather and do not expect rain within 24-48 hours. If the wood's surface does get wet soon after finishing, you will likely get water spots on the surface which must be sanded out prior to a light refinishing with ExoShield. After finishing, you should avoid contact with the wood's surface for at least 48 hours. ExoShield will take up to two weeks to fully cure to its final hardness. Many projects require some degree of sanding especially if they have aged more than a few years. In addition, if there are areas that have been badly weather-beaten or contain loose fibers, a light sanding using 80-100 grit sandpaper is necessary to smooth out the surface and remove unwanted blemishes.

For more information on ExoShield or to find out how to purchase a gallon for your deck, please visit us at  https://www.novausawood.com/ExoShield.aspx

Thursday, January 18, 2018

Choosing the Right Finish for Your Wood Deck

Outdoor living has become increasingly popular as more and more people strive to make their decks and gardens an extension of their home's interior.

With this trend, wood decks have become an increasingly important part of residential construction. A beautiful deck design complimented by well thought out landscaping adds versatile living space to a home and, with minimal maintenance, provides decades of use and enjoyment.

In order to be durable for the long-term, all decks (whether wood, plastic or composite) need to be properly installed and maintained as they are constantly exposed to severe weather conditions. With wooden decks the exposure to severe weather naturally causes the boards to shrink and swell the wood and subjects the deck boards to high levels of stress. 

Without proper maintenance, even the most well built wood decks utilizing only the most hearty of wood species can potentially  develop problems such as checks and cracks, raised grain, and mildew, thus increasing the risk of decay and insect attack as the natural process of weathering occurs.

Because of these risks, lumber used in decks is usually pressure treated with a preservative, or is a naturally durable wood such as Ipe, Batu, Cumaru, Redwood or Western Red Cedar.

Regularly applying an additional finish to wood decks has been proven to be the most cost-effective way to prolong the life of your deck and minimize the problems of cracking, raised grain, and mildew growth.

A penetrating oil-based finish applied to wood decks provides better overall performance and is easier to reapply than a film-forming finish (e.g., paint, solid-color stain).

In addition to the continuous shrinking and swelling of the wood caused by changes in the moisture content, film-forming finishes are subjected to excessive wear, especially in high-traffic areas. For these reasons, penetrating finishes, not film-forming finishes, should be used on wood decks.

We at Nova USA Wood recommend the use of ExoShield on your wood deck. ExoShield offers superior protection for exterior wood applications such as decking, siding and outdoor furniture. The secret ExoShield formula protects your project while allowing the natural beauty of the wood to remain the focus.


Using a proprietary blend of Tung Oil, Fungicide, and Trans-oxide pigments, the exclusive ExoShield formula provides long-lasting penetrative protection for exterior wood applications while using only the finest components. Our own installation guides for exterior hardwood require that you use an oil-based protective finish, which is why we are proud to offer the very best exterior wood finish on the market.

For more information on ExoShield or to find out how to purchase a gallon for your deck, please visit us at  https://www.novausawood.com/ExoShield.aspx




If you have any questions before starting your deck finishing / refinishing project please do not hesitate to contact us. Our in-house experts have plenty of personal experience using these products and will be glad to offer you their insights.

Sunday, December 17, 2017

Puzzling Decline in Demand for Forest Product Innovation

Why is wood product demand declining, yet forests and the forestry industry are the one thing that holds the key to reversing global warming due to wood's carbon sequestration properties? We are increasingly substituting goods with plastic due to its cheap nature, regardless of the damaging effect plastics have on our environment during the production processes, and regardless of the damaging effect plastics have on the environment post-use.


Plastic in the ocean//DIMITAR DILKOFF//GETTY IMAGES

This decline in forestry product demand, despite a growing attention to sustainable forest management and the bio-economy expecting to increase forest innovation, is leaving industry experts concerned. 

Wood products can now be innovated into lighter, more flexible material than plastic. Take for example the work being done at University of Toronto, whose forestry faculty is designing wooden car parts.

Car part moulded from wood pulp that is lighter, stronger, and heat resistant//Laura Pedersen//National Post

Why, then, are we substituting harmful plastic composites for natural wood products? 

We must once again learn to put our faith in wood, because if people aren't supporting forestry products, then we lose the forest. 

Thursday, October 19, 2017

Pando- The Largest Living Organism in the World

A stand of Populus tremuloides, commonly named Trembling Aspen, has been found to be the largest living organism on earth. No, it isn't the tallest or the biggest tree, it is in fact is a stand of trees spreading over an area of 43 hectares (106 acres). This collection of 47,000 genetically identical stems is said to be one living organism because every stem shares a collective root system. Though the individual trees average at 130 years old, the root system is 80,000 years old, also making it the oldest living organism in the world. You can visit this stand at the Fishland National Forest in Utah.


















Image source

Unfortunately, Pando is currently thought to be dying according to ecologists at Utah State University. The exact cause is unknown, whether it be drought stress, disease, insects, elk grazing, or climate change. Restoration is underway to help stimulate new stem growth and preserve this natural wonder.

Monday, October 16, 2017

Mill Glaze....Myth or Fact?


Installing and protecting your new deck correctly from the outset will ensure enjoyment for years to come while preventing the need for premature deck refinishing, repair or replacement.

The condition called "mill glaze" (also called planer's glaze) has frequently been blamed for the failure of a coating on decking, siding and various other wood products. This failure of the coating can potentially lead to problems such as cracking, raised grain, mildew growth and wood rot.

Some contractors claim you should begin the process of deck protection by refreshing new surfaces with a mild surface sand to remove so-called "mill glaze" while opening up the grain.

The exact cause of "mill glaze" has been a subject of controversy. Many believe that the coating fails as a result of the planing and/or drying processes. They speculate that incorrect milling or planning of boards overheats the wood. The overheating of boards is usually attributed to dull planer blades and the claim is that this overheating opens the pores and actually brings water-soluble extractives to the surface, creating a hard varnish-like glaze.

The remedy for this "mill glaze" is to gently re-surface the boards with a light touch sanding which will clean and brighten the wood while allowing for the opening of the wood's pores. This is important because it will thus assist in the absorption of an oil-based finish to help in the prevention of algae, mold, and mildew attacking your deck boards. 

In a 2013 article Mark Knaebe of the USDA Forest Products Laboratory noted that he had tried to duplicate mill glaze in the laboratory. The tests he conducted included planing lumber with dull blades at high input speeds.

Despite their best efforts the staff at the Forest Products Lab were unable to create a "glazed" surface. This result does not necessarily mean that mill glaze is not real or cannot happen...it merely means that in this instance the researchers from the USDA were unable to duplicate the effect of "mill glaze" in the laboratory.

Although no further research on "mill glaze" effect has been conducted at the USDA Forest Products Laboratory , they did investigate a number of reported mill glaze failures. In all cases, the failures were readily explained by other failure mechanisms, including raised grain, degradation of the wood surface by ultraviolet (UV) radiation prior to painting, insufficient thickness of the coating system, improper surface preparation, and moisture problems.

Protect your investment and do it right the first time! Remember, installing and protecting your new deck correctly from the outset will ensure enjoyment for years to come while preventing the need for premature deck refinishing, repair or replacement.  

Please join us in our next blog as we continue to examine some causes of failures in wood coatings and offer suggestions on how to correctly install your deck and apply additional coatings/finish that will protect your investment and minimize the problems of cracking, raised grain, and mildew growth.



Wednesday, August 16, 2017

Best Installation Practices for Hardwood Decking

“What's the use you learning to do right when it's troublesome to do right and ain't no trouble to do wrong, and the wages is just the same?” ― Mark Twain, The Adventures of Huckleberry Finn


We sometimes encounter a homeowner who calls us to complain regarding a problem they are having with the performance of  their deck boards. Most often the time the problem is caused by neglecting to follow correct installation instructions and/or build their hardwood deck closer to the ground than we recommend in our installation guidelines.

The best policy is to always follow correct practices to ensure a project's success. The primary reason a hardwood deck usually fails is due to INCORRECT INSTALLATION.

There are a number of critical steps that a homeowner or builder should follow in order to ensure a deck is correctly and successfully installed...


Width of material

  • Build your deck so that the surface is at least 16” above the ground when using 1x4 or 5/4x4 decking material.
  • When using 1x6 or 5/4x6, the deck must be constructed a minimum of 36” off the ground.


Ventilation / Air Flow

  • There must be adequate air circulation underneath the deck in order to prevent cupping and warping of boards.
  • When designing your deck, ensure you provide a minimum 50% open space below your deck for proper ventialtion
  • In close to ground applications, 60” or less above ground, a vapor barrier and pea gravel is necessary to inhibit the possibility of water pooling and allowing moisture to absorb into the underside of the decking boards. 

Spacing between boards

  • You must allow space for your deck boards to expand when they take on moisture, as they will inevitably do when exposed to wet weather, rain or high humidity.
  • The final spacing should be at 1/4” if you have kiln dried material with a moisture content in the 10-12% range and relative humidity in the 35-45% range. If you are installing during very dry conditions and the boards are measuring in the 6-8% range, then you should add 1/16” additional spacing so that your deck can handle higher humidity and rain. 
  • If you are installing Air Dried Decking (such as Ipe) with a high moisture content in the 16-18% range, a spacing between boards of 3/16” is appropriate to ensure that the material does not gap too much in dry weather.
  • There is a specific science behind the required gap which is a function of the exact wood species, the beginning moisture content of the wood and the dry and wet extremes you want your deck to handle. In most cases, you should plan for 100% humidity levels and expect that the deck boards will expand to their maximum amount at the fiber saturation point of the wood. The dry side of the equation has more variability since many areas of the country have typical minimum humidity levels. You don’t need to plan for bone dry conditions in the Southeastern United States, for example; but you certainly do need to plan for bone dry conditions in Arizona and Central California.

Fasteners

  • Several different options are available for fasteners and for fastening techniques. We recommend stainless steel screws through the face of every board, two screws per joist.
  • Self-tapping stainless steel screws are available but may require pre-drilling.
  • Pre-drilling is always required on the ends of the boards.
  • We do not recommend the use of nonstainless fasteners since they will cause discoloration near the fastener. Do not use carbon-steel screws.
  • Do not use deck clips, hidden fasteners, or any other mechanical fastening systems, including those which fasten from the underside or edges of the boards. Despite manufacturers’ claims, we have determined that these products do not provide adequate anchoring of hardwood deck boards to the substructure. 

End Sealer

Nova Decking is always end-sealed during manufacturing to help prevent splitting and checking on the ends of boards.

We require that the boards are end-sealed as soon as reasonably possible after cutting during installation.

A clear, water-resistant wax should be used. One such product is Anchorseal from UC Coatings, although several other products are available.

Weatherizing & Sealing / Finishing 

In order to help prevent the potential for surface checking, cupping and discoloration caused by the nature, we require that Nova Decking be finished on all four sides with an appropriate and sufficiently-pigmented oil-based product.

Especially in dry, sunny conditions, finishing must be done prior to exposure to weather. Finishing Nova Decking on the underside of your deck will reduce potential cupping by inhibiting moisture from absorbing into the wood.

For best results, apply the treatment according to the manufacturer’s directions. To maintain the natural color, a high quality penetrating oil finish with UV inhibitors should be used.


The only reason a hardwood deck fails when close to the ground is INCORRECT INSTALLATION. Nova’s warranty is against rot and decay - it does not cover shrinkage and expansion.

For additional information regarding best installation practices visit our website https://www.novausawood.com/decking-installation-guide.aspx

If you need further information please do not hesitate to call the experts at Nova for assistance.